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Fiberglass is used to build boats for many reasons. Chief among these are its durability, but also its easy to repair. You can patch boat holes in an afternoon and fiberglass a boat in just a couple of days. This article covers how to fiberglass a boat using epoxy resin.

  1. Before you begin the process of applying fiberglass to your boat, you need to prepare the boat. There are several preparations to consider.
  2. After about 30 minutes, the solution should be significantly hardened and ready to apply to the hull of the boat.
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  3. This first coat is called the seal coat. Using a foam roller, apply firm pressure and directional strokes to spread the resin as evenly as possible. Wait for the surface to no longer be tacky before doing additional work on the hull.[3]
  4. Cut fiberglass cloth to the shape needed.[4] Attach the fiberglass cloth to the hull using tape, tacks or staples.
  5. This coat is called the bond coat. If you have waited for a while, consider sanding the hull again. Working from one end of the hull to the other, apply the bond coat over the fiberglass cloth. Remove the material you have used to attach the fiberglass cloth to the boat before the bond coat sets up completely.[5]
  6. This coat is known as the fill coat. Wait for the previous coat to set up hard. If you have waited a significant period of time, clean and sand the hull again.[6]
  7. The finish coat should be smooth and even, but should also be thick enough to allow you to sand the hull evenly without damaging the cloth.
  8. Give the final coat enough time to dry, preferably overnight. Use lower grit paper at first and finish with a higher grit paper.
  9. This can be paint or another boat hull finish. Apply the protective agent according to the package directions.
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Community Q&A

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  • Question
    I have accidentally drilled a 3mm hole where the boat goes on the skidbar; how can I repair it?
    Community Answer
    Community Answer
    Clean the hole, rough up around hole, and fill with dowel rod sand. Go over with a fiberglass mat and resin.
  • Question
    What is wrong if my fiberglass resin is still tacky after several days?
    Community Answer
    Community Answer
    Probably not enough hardener, or the hardener was mixed in unevenly and you had some portion of the resin mix that has no hardener in it. You might have to grind it off and start again or get it out using solvent. Another reason might be temperature. It’ll need a certain amount of heat to cure. It’ll take a long time to cure in the cold.
  • Question
    How do I repair an old fiberglass boat transom?
    Community Answer
    Community Answer
    Cut out the inside wall, remove wood, clean out debris, cut new wood to size, install fiberglass mat, and resin several coats.
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Things You'll Need

  • Dewaxing solvent
  • Belt sander
  • Mold release
  • Fiberglass cloth
  • Fiberglass resin and hardener
  • Protective agent

Expert Interview

Thanks for reading our article! If you’d like to learn more about hobbies and crafts, check out our in-depth interview with Diane Henkler.

About This Article

Diane Henkler
Co-authored by:
Crafting and Home DIY Specialist
This article was co-authored by Diane Henkler. Diane Henkler is a Crafting and Home DIY Specialist based in Lexington, South Carolina. She is the owner and creator of InMyOwnStyle.com, a crafting, DIY, and home design blog. She started her blog in 2009, and has now been blogging about affordable decorating, creative DIYs, and lifestyle tips for 15 years. Her career background was in retail display curation, which led her into the world of DIY decorating and home design. In her blog, she features pieces on decorating inspiration, seasonal holiday decor projects, organization strategies, room makeover guides, painting tutorials, furniture restoration tips, and more. Diane’s blog demonstrates how decorating a home does not have to be hard, expensive or time consuming. Through her posts, she shares decorating advice, ideas, project how-to’s, and more, furthering her mission to help her readers create beautiful homes, especially on a budget. She also creates tutorials and educates followers on her social media crafting channels. This article has been viewed 205,413 times.
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Co-authors: 22
Updated: November 19, 2024
Views: 205,413
Categories: Boat Building
Thanks to all authors for creating a page that has been read 205,413 times.

Reader Success Stories

  • Jay Etheridge

    Jay Etheridge

    Jul 19, 2019

    "I want to build a plywood kayak, but felt my workmanship wouldn't be tight enough. Fiberglassing sounds like..." more
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