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Saddlebags or panniers are an awesome add-on to your bicycle. Not only do they look aesthetically good but they are very functional as well! However, saddlebags can be a bit expensive or some available on the market just won't suit your taste. Why not make your own saddlebags? It's not hard as you think and as long as you have all the materials needed, it will take perhaps just a day or less to make. Follow these steps and let's get started.
Steps
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Find a suitable bag. It's better if you can find something that is weatherproof for durability, but any bag you have will do in a pinch.
- Get a bag with that retro-appeal or euro-look. You could go an old army bag from a military surplus store.
- Visit the nearest thrift shop in town. There are no limits here in what style you want. You can even go for canvas grocery bags.
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Measure the size of your bag. Make sure to measure the length and width of the bag, as well as the base of the bag.
- Transfer these measurements to a 1/4-inch plywood.
- Cut the wood to the size of your bag.
- You should now have two wood panels, one for the back of the bag and the other for the bottom of the bag.
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Tuck the board inside the bag.
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Obtain two set of U-bolts. They should be about 1⁄4 inch (0.6 cm) in size, depending on the size of the frame of your bike. For a test fit, mount the U-bolts on the bike rear rack. Get the measurements of the U-bolt from the rack and apply this to the saddlebag.
- Poke the holes for the U-bolts.
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Remove the board from the bag.
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Insert the U-bolt to the bag, passing through wooden board.
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Secure the saddlebag to the rack by tightening the nut of the U-bolt.
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Add a foam board to the bag for insulation, to dampen the cargo and hide the wood frame.
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Now you're done! This saddlebag can carry approximately 4 kilos of cargo.
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Looks cool on your bike! Enjoy your own DIY bicycle pannier.
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Visit your nearest thrift shop and buy two identical bags.
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Measure the length and width of both bags.
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Insert the plywood into the bag.
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Install a bike rear rack (this is where you will mount the saddlebags)
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Poke holes on your markings.
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Get your drill and make holes passing through the plywood inside the bag.
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Place the U-bolt on the bike rear rack.
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Mount the bag and secure them with the U-bolts and nuts.
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Do the same steps for the other bag.
Expert Q&A
Tips
Things You'll Need
- Bicycle
- Bicycle Rear Rack
- Old bag
- 1/4-inch plywood approximately 12 x 14 inches
- Drill
- Saw
- 4 ordinary ¼-20 nuts per bag
- 2 U-bolts per bag
- 2 L-Brackets per bag
- Wood Adhesive
- Foam board
- Measuring tape or ruler